Wstitanium Manufacturing CO., Ltd. offers comprehensive customized precision manufacturing solutions for titanium and titanium alloys. Its core services start with professional material selection and consultation. Our inventory includes over 30 international standard titanium alloy grades, such as Gr1-Gr4 pure titanium, Ti-6Al-4V (Grade 5), Ti-6Al-4V ELI, etc., which can precisely meet the application requirements of different working temperatures ranging from -250°C to 600°C. Our team of engineers has an average of over 10 years of industry experience and can provide customers with the best material selection advice, helping to reduce material costs by up to 15% while ensuring that component lifespan is extended by more than 20%. For instance, when providing consultation for a deep-sea exploration equipment project, the Ti-6Al-4V ELI material we recommended enabled the equipment to have a fatigue life of over one million cycles under an environment with a depth of 7,000 meters and a pressure of approximately 70 megapascals.
In terms of manufacturing capacity, we have over 50 advanced five-axis CNC machining centers, turning and milling compound centers, and slow wire electrical discharge machining equipment. The processing size range can be from millimeter-level precision parts to large structural components weighing up to 5 tons. Our CNC machining accuracy can typically reach ±0.01 millimeters. For workpieces with special requirements, the accuracy can even be controlled within ±0.005 millimeters, and the surface roughness Ra value can be as low as 0.2 microns. Last year, we mass-produced 5,000 titanium alloy engine mounts for an aerospace customer. We reduced the weight by 30%, increased the load strength by 15%, and shortened the production cycle from the industry average of 12 weeks to 8 weeks, keeping the product defect rate at an extremely low level of 0.02%.
Our additive manufacturing (3D printing) service employs selective laser melting (SLM) technology and is capable of manufacturing complex topology-optimized structures that are unattainable through traditional methods. The maximum size of the forming cylinder of the printing equipment can reach 400mm x 400mm x 420mm, with a laser power as high as 1000W. It can achieve thin-layer printing of less than 30 microns, with a density exceeding 99.9%. In the field of medical implants, we have successfully printed over 2,000 customized titanium alloy artificial joints for orthopedic hospitals. The porous structure design of these joints matches the elastic modulus of human bones by more than 95%, significantly promoting the growth of bone cells and reducing the average recovery time of patients by approximately 20%. This technology, as reported by the medical journal The Lancet in the trend of personalized medicine, is reshaping the paradigm of surgical operations.
In addition to molding manufacturing, we also offer a complete post-processing and surface treatment service chain. This includes heat treatment (solution treatment, aging), non-destructive testing (X-ray, ultrasonic flaw detection), and various surface treatments such as sandblasting, polishing, anodizing and micro-arc oxidation. Our micro-arc oxidation treatment can form a ceramic film with a thickness of 30-50 microns on the surface of titanium alloys, increasing their microhardness to over HV800 and their corrosion resistance to over 1000 hours of neutral salt spray testing. For instance, to meet the demand for communication equipment in the high-salinity environment of coastal areas, the lifespan of the titanium alloy structural components we processed has been tripled, and the maintenance cycle has been extended from two years to six years. Furthermore, our quality system has been certified by ISO 9001 and AS9100D, ensuring that every batch of products undergoes 100% dimensional inspection and mechanical property testing, and the variance of the reported data is controlled within 1%.
Ultimately, the value of Wstitanium Manufacturing CO., Ltd. lies in the full supply chain management from prototype sampling to mass production. We support orders ranging from small-batch rapid prototyping of one piece to large-scale production orders of over 100,000 pieces, and use the ERP system to maintain the on-time delivery rate of orders at a high level of 98%. Our integrated services have helped a new energy vehicle enterprise reduce the total procurement cost of titanium alloy brackets for battery packs by 18%, while also lowering supply chain risks by 50%. Choosing us means you not only get a supplier, but also a strategic partner dedicated to enhancing the competitiveness of your products through technological innovation and outstanding quality.